Digital Works

CD Replication and the Advantages of CDs 

For over 25 years the CD (compact disc) has been one of the most widely used methods for distributing software, information, promotional materials, music, and media. CDs have a storage capacity of 650MB and are one of the most reliable and versatile forms of media. CDs are also compatible with most types of computer and audio hardware, making them ideal for mass distribution.

Despite a relatively simple process that goes into manufacturing, duplicating, or replicating CDs, great care needs to be taken by the manufacturer to ensure that quality and consistency between discs. At Digital Works we produce CDs that are considered among the best in the disc manufacturing industry and consistently earn complete customer satisfaction.

Our pressed discs have a polycarbonate layer into which tiny depressions, referred to as 'pits' or 'data tracks', are pressed down by a precision stamping process during manufacturing. These pits contain the information, or data, that is unique to that specific disc as specified by the client. Once the layer has been created, the polycarbonate is coated with a very thin layer of aluminum. This layer makes the CD reflective, so that the laser in the CD player can read it. The aluminum layer is then coated with a durable clear coat to protect the disc from oil, dirt, dust, and other particles that could harm it. At this point the CD is ready for use. When one of the discs is placed into a CD player, a laser scans the disc and converts the pattern of scanned pits into information or music. After all layers are complete, the disc goes through a rigorous quality control procedure. This testing makes sure that the disc meets the exceptional high standards set forth by the industry.

Once the discs have been pressed, layered, and tested, artwork is then silk-screened to the top side of the disc, which is the non-readable side of the CD. Digital Works uses high quality printing techniques to make each disc look attractive and easily identifiable. Once the artwork has been applied, final preparations are made for packaging and/or shipment and delivery of the discs to the client.

Digital Works maintains the highest level of quality control throughout each step of the CD replication and manufacturing process while maintaining fast turnaround times and competitive pricing. 

Contact Digital Works today to find out how we can handle your disc replication and manufacturing needs.